Building a Tiny Gypsy Wagon Spring & Summer 2015
I am posting an instructional and photographic journal documenting my progress as I build a gypsy wagon. I have named her, the ‘georgian vardo‘.
Why did I decide to build a gypsy wagon?
I love camping, cooking outdoors and woodworking. As an experienced, amateur builder, I enjoy large creative woodworking projects, built out back for our yard or a campsite. Often I build from a collection of pictures or sketches that have attracted my interest. Detailed plans are rarely used or required, as I design as I build. With any project I take on, the inclusion of creativity or whimsical craftsmanship is a must. And so last year, as an example, I restored and rebuilt a tiny teardrop trailer with free license for the galley kitchen and the sleeping area. Pictures are posted below. It was fun to build, modify and make a few changes as the teardrop came together. It turned out that it was easy to tow and a great way to meet other outdoor craftsmen, camping enthusiasts and people who enjoy a simpler and somewhat old fashioned wheeled camping adventure.
About a year ago I discovered a gypsy wagon several kilometres from home while on a walk. Forgotten and a little worse for wear, it was parked in the backyard of a home, being used to store unused garden tools and flower pots. There was something about it and the dozens of vardo pictures I discovered online that held my fascination as a woodworker and wood artist. It was rustic art on wheels.
Unlike my beat-up discovery down the road, I understand that historically, gypsy wagons, caravans or vardos were four-wheeled horse drawn living wagons. They were often intricately carved and vividly decorated. When I first saw one front up and right there, a few months ago, I was amazed at the detail and artistry that the builder had put into her wagon creation. Wow there was a backyard project. It had all the elements. And so I decided “I am going to build me one of those”. Perhaps this one. Or one of these … Vardos of the United Kingdom
But then I would need a really big horse. And my horse is a jeep. Time to rethink.
My Design
Vardos can be grouped into different styles including the Brush wagon, Reading, Ledge, Bow Top, Open lot and Burton wagon. I think I like the Reading and Ledge style the best. Perhaps I could combine the two styles and use a recycled two wheeled utility trailer as the vardo base frame. Time to check out what others have done and start scouring kijiji for a frame. Here’s a few places to start. Wagons Online, Daphne’s Caravans, and Instructables Gypsy Wagon .
I decided I would build a wagon built on a 4′ X 8′ trailer frame, remembering that the teardrop I rebuilt last year had an interior space of just under 4′ X 6′. Adding the ledges would give me 6′ X 8′, double the interior compared to the teardrop and more than big enough for a tiny wagon. Besides it would be easier to move around both while building and later when positioning at a campsite. In case you are interested here is the same teardrop that I have recently ‘steampunked‘. The instructable is located here.
Here is a copy of my first drawing of my planned vardo, which of course I pretty well ignored, adapting and making changes as I went.
Using Kijiji, I located a well used but solid utility trailer with a heavy duty frame, axle and tongue jack that met my requirements. And it was cheap. I began construction in late April. As of today (August 9, 2015) I have about 90% of the exterior completed and have finished building a single couch / bed that extends to double bed (gaucho style). Will also be adding additional brackets, colourful trim, some shelving and an exterior light near the door.
Will continue to update the picture gallery until it is completed.
By the way, it would be great to meet other local gypsy wagon builders. Feel free to contact me.
September 18, 2015 at 5:59 pm
Thank you for the delightful conversation in the rain while I admired your steampunk teardrop. I thought I’d send you the link for the Timberline sheepcamp that I was talking about. http://sheepcamps.com/ As I was saying, we hope to use this type of camper as a home-away-from-home as we travel with our base in Boulder. We don’t see any problem with living in this type of modern vardo especially with solar and wood at our disposal.
I hope you have many happy days of camping in your vardo. Enjoy your retirement.
Monica
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October 4, 2015 at 1:31 pm
Love your Vardo! It’s beautiful. I will build one someday! i don’t care how long it takes or if people think i’m crazy, I am going to do it 🙂 Do you happen to know how much it weighs? my vehicle is capable of pulling up to 1000 lbs.
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October 4, 2015 at 1:42 pm
Thank you Lori. I have not weighed it at the scales, but I would think it is around 1500 lbs max. If it remains on your property or tow it only a couple of miles on flat ground you would probably be okay. Or you could have someone move it for you. And yes, people will think you are crazy but be envious none the less. Here is a link to my instructable site showing the build as a series of steps. http://www.instructables.com/id/Gypsy-Wagon-Construction/
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May 2, 2016 at 7:04 pm
Thanks for the great photos.. I’m a high school shop teacher and we’re looking to build either a tiny home on wheels or a teardrop (I’ve done one personally) but I think my next build is a vardo.. would you be willing to part with the drawings?
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May 2, 2016 at 9:45 pm
Rob, Thanks for the compliment. The vardo was built without any plans and no drawings … just visualizations. Not the sorta thing a shop teacher wants to hear but I build freehand all the time. Measuring, cutting and attaching … and then I plan and do a bit more and do it again. Old school, yet very precise. It’s an artistic thing for me and since I have built a fair bit over the years, from garages to furniture, I just jumped into it when deciding to build the vardo. Currently I am steampunking a rescued 40 year old teardop trailer. Again with no plans per se, but it too is nearing completion and has been on the road. Although my instructables website has many of the same pics for the gypsy wagon build, they may be of help to you. Go to http://www.instructables.com/id/Gypsy-Wagon-Construction/
If you are within 200 or 300 miles, it may be worthwhile to come take a look, take pictures and make some detailed notes. I live approximately 150 km northwest of Toronto ( 130 mile north of Buffalo NY.) Feel free to contact anytime. Best wishes with your projects. Scott Seyler (Retired teacher and instructor)
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January 3, 2016 at 1:20 pm
I’m building one now for my aunt to use in Quebec. Yours is the most functional/attractive that I’ve seen on the “interweb” — thanks.
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January 3, 2016 at 2:35 pm
Well thank you. I think the colour combinations go well, together. I was in it the other day and it was snug and dry. Build it solid with good joinery and be creative with the design.
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April 12, 2016 at 2:34 pm
please tell me what tpyr maximum tow capacity is. Im looking to build a bowtop caravan but my vehicle nly has 1000 lb capasity.
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April 12, 2016 at 3:05 pm
If you mean ‘your maximum tow capacity’, my vehicle can tow 3500 lbs. I do not have an actual weight for the vardo but I am guessing in around 1500 lbs. The vardo is parked in our large yard and I can easily move it around the acreage without traveling on the highway.
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September 14, 2018 at 9:19 am
Just finished building my vardo, it will be horse (or ox) drawn and I plan to travel Europe for the remainder of my life. Although it started out, reasonable traditional, I’ve modified to my needs and, finally decided that I would use what was good and leave out the unnecessary (not as brightly coloured, nor intricately carved).
I’m moving into a woodland glade for winter (lived last winter in my first vardo build) then it’s the open road at a leisurely pace for me 🙂
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April 14, 2021 at 4:51 pm
How do I get my hands on your plans? Thank you.
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April 14, 2021 at 6:00 pm
Hello KC. The vardo was built without any plans and no drawings. For the most part I sorta plan and design as I build based on a visualization. I would suggest you get the wagon / platform on wheels first. Then plan on essentially building a small shed on the platform. You could use a garden shed plan modified and sized to fit the platform with the gypsy wagon theme incorporated. See my build pictures for how to make the curved roof. I bought the door and windows second hand weeks earlier, measured them and then cut rough openings to accommodate their placement. Reverse planning I guess you would call it. So plans per se would have been of little use. Hope this helps and good luck with your project.
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